Buku Panduan+

ZR ZRCC01

ZR ZRCC01 Mini Metal Lathe Instruction Manual

Model: ZRCC01 (Heighten Style)

1. Pendahuluan

This manual provides essential instructions for the safe and efficient operation of your ZR ZRCC01 Mini Metal Lathe. This electroplated all-metal miniature lathe is designed for processing materials such as aluminum, wood, and plastic, making it suitable for DIY model making and small craft projects.

ZR ZRCC01 Mini Metal Lathe, front view

Gambar 1: Depan view of the ZR ZRCC01 Mini Metal Lathe, showcasing its compact design and metal construction.

2. Informasi Keselamatan

  • Always wear appropriate personal protective equipment, including safety glasses, when operating the lathe.
  • Pastikan benda kerja terpasang dengan aman clamped before starting the machine.
  • Jauhkan tangan dan pakaian longgar dari bagian yang bergerak.
  • Do not exceed recommended cutting depths for different materials to prevent motor overload.
  • Disconnect power before performing any adjustments or maintenance.
  • Operasikan mesin di area yang berventilasi baik.

3. Isi Paket

Your ZR ZRCC01 Mini Metal Lathe package includes:

  • 1 x Mini Lathe
  • 1 x Set Aksesori
  • 1 x Adaptor Daya
  • 1 x Workbench Plate
  • 1x Buku Panduan

4. Spesifikasi

  • Kecepatan Motor: Hingga 20,000 RPM
  • Masukan Voltage/Arus/Daya: Tegangan 12V/3A/36W
  • Switch Power Supply Input: Tegangan 110V-240V
  • Max Processed Material Diameter: 50 mm (Positive Jaw Gripping Range: 3mm-30mm, Opposite Jaw Gripping Range: 3mm-50mm)
  • Max Processed Material Length: 150 mm
  • Chuck and Collet Range: 1mm hingga 6mm
  • X-axis Slider Travel: ukuran 150mm
  • Tinggi Tengah: ukuran 50mm
  • Jarak Pusat: ukuran 150mm
  • Dimensi mesin: Ukuran 310mm x 100mm x 175mm
  • Berat Barang: 10.28 pon
  • Sumber Daya: AC

5. Pengaturan

Follow these steps to set up your mini metal lathe for operation:

  1. Buka Chuck: Use the provided iron rods to open the three-jaw chuck.
  2. Insert Workpiece: Place one end of your workpiece into the middle of the chuck.
  3. Benda Kerja yang Aman: Tighten the chuck to firmly hold the workpiece.
  4. Engage Live Center: Rotate the handwheel on the tailstock to push the live center into the center of the workpiece, ensuring a tight fit.
  5. Lock Tailstock: Tighten the tailstock and fix the screw to secure the workpiece in place.
Mini Metal Lathe with workpiece secured in chuck and tailstock

Image 2: The mini metal lathe with a workpiece properly secured between the three-jaw chuck and the live center of the tailstock.

For a visual guide on setting up the lathe, please refer to the video below:

Video 1: Demonstration of securing a workpiece in the mini metal lathe's chuck and tailstock.

6. Operasi

Once the workpiece is secured, you can begin processing:

  1. Tool Setting: Before processing, insert the turning tool into the turning tool clamping jaw. Adjust the slider to align the turning tool horizontally with the live center and the center of the three-jaw chuck.
  2. Nyalakan: Nyalakan mesin bubut.
  3. Control Feed: Move the small slider in the Y-axis direction to control the feed rate.
  4. Control Processing Position: Move the large slider in the X-axis direction to control the processing position.

Catatan Penting:

  • If the workpiece is not concentric or has an outer imaginary circle, remove the outer imaginary circle before proceeding.
  • Kedalaman pemotongan: For wood, the cutting depth should be less than 2mm per pass. For aluminum or copper, it should be less than 1mm per pass. Exceeding these limits may cause the motor to stop due to self-protection.
Mini Metal Lathe with tool post and sliders

Gambar 3: Samping view of the mini metal lathe, highlighting the tool post and the X and Y axis sliders for precise control.

Observe the lathe in operation by watching the video below:

Video 2: Demonstration of the mini metal lathe processing a workpiece, showing the movement of the sliders and the cutting action.

7. Pemeliharaan

Regular maintenance ensures the longevity and optimal performance of your lathe:

  • Clean the machine thoroughly after each use, removing all chips and debris.
  • Lubricate moving parts, such as lead screws and slide ways, periodically with appropriate machine oil.
  • Inspect all fasteners and tighten any that may have loosened during operation.
  • Check the condition of the chuck jaws and replace if worn.

8. Penyelesaian masalah

If you encounter issues with your lathe, consider the following:

  • Motor Berhenti Selama Operasi: This is often due to exceeding the recommended cutting depth for the material. Reduce the cutting amount per pass. The motor has a self-protection feature that will activate to prevent damage.
  • Workpiece Not Secure: Ensure the three-jaw chuck is tightened properly and the live center is firmly pressed against the workpiece. Check that the tailstock screw is fixed.
  • Pemotongan yang Tidak Akurat: Verify that the turning tool is correctly aligned horizontally with the live center and the chuck's center. Ensure all sliders and components are free of debris and properly lubricated.

9. Garansi dan Dukungan

The ZR ZRCC01 Mini Metal Lathe comes with a one-year warranty. Free spare parts are available during this period. For any queries or assistance, please contact our online customer service.