Pemadat Pelat Reversibel HAHN DAN SOHN CEDZG06

PERKENALAN

Terima kasih atas pilihan peralatan kami.

• We have taken care in the design, manufacture, and testing of this product. Should service or spare parts be required, prompt and efficient service is available from our branches.
• Petunjuk Keselamatan Umum untuk Pengoperasian Peralatan Listrik.
• Our factory’s goal is to produce power equipment that helps the operator work safely and efficiently.
• The most important safety device for this or any tool is the operator. Care and good judgment are the best protection against injury.
• All possible hazards cannot be covered here, but we have tried to highlight some of the important items, individuals should look for and obey Caution, Warning, and Danger signs placed on equipment and displayed in the workplace. Operators should read and follow the safety instructions that come with each product.
• Learn how each machine works. Even if you have previously used similar machines, carefully check out each machine before you use it.
• Get the “feel” of it and know its capabilities, limitations, potential hazards, how it operates, and how it stops. We have no duty if a person doesn’t operate as instructed, said.

APLIKASI

A plate compactor is a machine that compacts the ground, and it intends to make the surface smooth, by transmitting vibration through a vibrating plate, which power powered by a single motor in a vibrator case. This machine is suitable for making the ground surface smooth, such as leveling the soil and beaching. finishing the asphalt paving. Applications as follows:

• Pemadatan parit
• Pemeliharaan jalan
• Pengaspalan batu bata
• Pekerjaan Tanah
• Lansekap
• Penutup jalan masuk

Peringatan untuk aplikasi dan penyalahgunaan yang salah

This machine is hard to move forward on soil with much water (especially clay soil).It is not suitable for such an application. This machine is difficulty leveling the ground, including big stones, due to insufficient compacting force. Plate compactor is mainly applied for compacting the surface, and it is not effective for jobs that require heavy compaction. In case of compacting ground deeply into the lower layer, it is recommended to use. Tamping Rammer, Vibrato Compactor, and Vibration Roller, whose compacting force is rather effective. Please use this compactor for compacting the surface on soil, sediment, sand, beaching, and asphalt. It is not recommended to use this machine for other applications.

STRUKTUR

• The upper part is made up of Power Source, Handle, Belt Cover, and Guard Hook, which are fixed by the Engine base.
• The Engine base is fixed on a Vibrating Plate by Shock shock-absorbing rubber. The lower part is made up of Vibrating Plate and a Vibrator unit that has an Eccentric rotary shaft built in.
• The power source is transmitted from the centrifugal clutch on the engine output shaft to the eccentric rotary shaft via a V-belt.

Transfer Daya

• An air-cooled single-cylinder engine is mounted as a power source, and a Centrifugal Clutch is fixed on the engine output shaft. Petrol Engine(2-cycle, 4-cycle) and Diesel Gasoline Engine can be mounted as an option. The Centrifugal Clutch engages by running up the engine, and the engine is reduced a suitable number for compacting. The rotation of the engine is transmitted from the V-pulley integrated with the Clutch drum to the Vibrator pulley through the V-belt. The Vibrator Pulley rotates the Eccentric rotor shaft that is contained in the Vibrator case. The generated vibration created from the eccentric rotor is transmitted to the Compaction with the weight of the machine, making the compaction of the ground possible.

FUNGSI DAN KONTROL

Motor:

• The motor is controlled by an ON/OFF switch or push button, which is mounted on the motor below the fuel tank.
• The motor speed is controlled by a remote throttle lever, which is mounted on the machine handle.
• Honda and Kama motors are fitted with an oil alert device, which will stop the motor or prevent starting when the crankcase oil level falls below a safe level

Sabuk berkendara:

• Tension of the drive belt is adjustable. Loosen the four nuts on the bolts that secure the motor to the base plate.
• Adjust the set screws that bear against the motor crankcase to achieve the required belt tension. Ensure that the four nuts and the set screw lock nuts are tightened after adjustment.

UNTUK KESELAMATAN OPERASI

• Simbol peringatan keselamatan ini mengidentifikasi pesan keselamatan penting di seluruh manual ini dan pada mesin.
• Saat Anda melihat simbol ini, bacalah dengan cermat pesan berikut. Keamanan Anda dipertaruhkan!

Kata pengantar:

• It is important to read this manual carefully so that you will fully understand the operational characteristics and performance of the plate compactor.
• Proper maintenance procedures will ensure long life and top performance of the unit.

Keamanan:

• This section outlines basic safety procedures that apply to the operation, maintenance, and adjustment of the plate compactor. This unit is designed as a powerful, productive machine that should be operated with respect and caution.
• Misuse or carelessness can result in serious injury or damage. or both. Safety precautions must be observed at all times.

Kualifikasi Operator:

• Before operating this equipment, an individual should read this manual. Whenever possible, he should be shown how to operate the unit by an experienced operator. Inexperience is hazardous in operating any machine or attachment.
• Trial and error is not the way to become familiar with a piece of equipment. This is expensive, cuts equipment life, and create machine should not be left unattended when operating.

Keamanan umum:

PERINGATAN

• Protection required. Wear hard hat, shatterproof glass, steel-toed boots, and other protective devices required by job conditions.
• Avoid jewelry or loose clothing. These many catches on controls or in moving parts and cause serious injury.

Memulai Keselamatan:

PERINGATAN

• Poisonous fumes. Start and operate only in well well-ventilated area. Breathing exhaust gases can result in sickness or death.

Keselamatan Servis:

PERINGATAN

• Flammable liquid. Stop the engine and do not smoke or allow work in the immediate area when refueling. Fire or explosion could result from flames or sparks.
• Moving parts. Shut down the engine before performing. Service or maintenance. Contact with moving parts can cause serious injury.
• Flight temperature. Allow the machine and engine to cool before performing service or maintenance. Contact with hot components can cause serious burns.

Mesin

• Lihat manual pengoperasian mesin

PENUTUPAN
PENUTUP DARURAT

• Move the throttle lever to the “OFF” position and also turn the stop switch to “OFF”.
• PENUTUP NORMAL
• Move the throttle lever quickly from “ON” to “OFF” and run the engine for 3 to 5 minutes at low speed. After the engine cools, turn the stop switch to the “OFF” position and close the fuel shutoff valve.

BAHAYA DAN RISIKO

• JANGAN PERNAH mengizinkan siapa pun mengoperasikan mesin tanpa instruksi yang memadai.
• ENSURE all operators read, understand, and follow the operating instructions. SERIOUS INJURY could result from improper or careless use of this machine. Plate compactors are heavy units and should be positioned by two people of appropriate strength. Using the lifting handles provided on the machine, along with correct lifting techniques.

BAHAYA MEKANIK

• JANGAN mengoperasikan mesin kecuali semua pelindung pelindung ada di tempatnya.
• KEEP hands and feet clear of rotating and moving parts, as they will cause injury if contacted.
• PASTIKAN bahwa sakelar pengoperasian motor dalam posisi OFF dan kabel pengapian busi dicabut sebelum melepas pelindung atau melakukan penyetelan.
• PASTIKAN alat berat dan operator stabil dengan menyetel di medan yang rata dan alat berat tidak akan terbalik, meluncur, atau jatuh saat beroperasi atau tanpa pengawasan.
• JANGAN biarkan mesin beroperasi saat tidak dijaga.
• ENSURE that the walls of a trench are stable and will not collapse due to the action of the vibration,prior to commencing compaction.
• PASTIKAN bahwa area yang akan dipadatkan tidak mengandung kabel listrik, gas, air, atau layanan komunikasi "hidup" yang dapat rusak akibat getaran.
• EXERCISE CARE when operating the  unit. Exposure to vibration or repetitive work actions may be harmful to hands and arms.
• JANGAN PERNAH berdiri di atas unit saat sedang beroperasi.
• JANGAN tingkatkan kecepatan motor tanpa beban yang diatur di atas 3.500 putaran/menit. Peningkatan apa pun dapat mengakibatkan cedera diri dan kerusakan pada mesin.
• BE CAREFUL not to contact with muffler when the engine is hot, since it can cause severe burns.
• ENSURE that repairs to the motor and machine are carried out by specialists.

IRE & EXPLOSION HAZARDS

• PETROL is extremely flammable and explosive under certain conditions. ENSURE that petrol is only stored in an approved storage container.
• JANGAN mengisi bahan bakar motor saat sedang beroperasi atau panas.
• JANGAN mengisi bahan bakar motor di sekitar percikan api, nyala api atau orang yang merokok.
• DO NOT over fill the fuel tank and avoid spilling petrol when refueling. Spilled petrol or petrol vapor may ignite. If spillage occurs,ensure that the area is dry before starting the motor.
• PASTIKAN bahwa tutup tangki bahan bakar terpasang dengan benar setelah pengisian bahan bakar.

BAHAYA KIMIA

• JANGAN mengoperasikan atau mengisi bahan bakar motor bensin atau diesel di area terbatas tanpa ventilasi yang memadai.
• Gas buang CARBON MONOXIDE dari unit motor pembakaran internal dapat menyebabkan kematian di ruang terbatas.

BAHAYA KEBISINGAN

• KEBISINGAN BERLEBIHAN dapat menyebabkan hilangnya pendengaran sementara atau permanen.
• PAKAI perangkat pelindung pendengaran yang disetujui untuk membatasi paparan kebisingan. Seperti yang dipersyaratkan oleh peraturan Kesehatan dan Keselamatan Kerja.
• PAKAI perangkat pelindung pendengaran yang disetujui untuk membatasi paparan kebisingan. Seperti yang dipersyaratkan oleh peraturan Kesehatan dan Keselamatan Kerja.
• PROTECTIVE CLOTHING ALWAYS wear approved hearing protection when working in a confined work space.
• Protective goggles and a dust mask should be worn when working in a dusty environment. Protective clothing and footwear may also be desirable when working with hot mix bitumen.

BAHAYA TAMBAHAN

Terpeleset/Tersandung/Jatuh adalah penyebab utama cedera serius atau kematian. Waspadai permukaan kerja yang tidak rata atau licin. Berhati-hatilah saat bekerja di sekitar lubang atau penggalian yang tidak terlindungi.

OPERASI

OPERASI UMUM

• The machine is best suited to the compaction of bituminous and granular materials e.g., granular soils,
• gravels, and sands, or mixtures of both. Cohesive soils such as silt and clay are best compacted using the impact force produced by a vibrating rammer.
• Jika memungkinkan, lokasi tersebut harus dinilai dan diratakan sebelum memulai pemadatan.
• Kadar air yang tepat dalam tanah sangat penting untuk pemadatan yang baik. Air bertindak sebagai pelumas untuk membantu menyatukan partikel-partikel tanah.
• Kelembapan yang terlalu sedikit berarti pemadatan yang tidak memadai; terlalu banyak kelembapan meninggalkan rongga berisi air yang melemahkan kemampuan menahan beban tanah.
• Gunakan bensin tanpa timbal dan pastikan bahan bakar bebas dari kontaminasi.
• The vibratory motion provides a self-propelling action. Position the handle at the opposite end of the machine to the vibrator.
• Start the motor using the recoil starter. ( If the motor is fitted with an on/off switch, this must first be turned to ON before starting. )
• Untuk informasi lebih lanjut mengenai prosedur menghidupkan dan pengoperasian motor yang benar, mengaculah pada manual pengoperasian motor yang disertakan bersama unit.
• Increase the motor speed to the maximum setting using the hand throttle lever, before commencing\ compacting.
• The machine should be controlled by grasping the handle with both hands and applying restraint to control the forward motion. Forward or backward motion has a problem; adjust the red handle or nuts (item 21, 22 in components list). Steer the machine by moving the handle sideways to the right or left.
• ALWAYS maintain a good footing so that you do not slip and lose control when starting or operating the machine.

SEBELUM OPERASI

1. Make sure that all dirt, nuts, etc., are thoroughly removed from the unit prior to operation. Special effort should be given to the button face of the vibrating plate and those areas adjacent to the cooling air inlet of the engine, carburetor, and air cleaner.
2. Periksa kekencangan semua baut dan sekrup dan pastikan semua baut dan sekrup telah dikencangkan dengan aman. Baut dan sekrup yang longgar dapat menyebabkan kerusakan pada unit.
3. Check the V-belt for tightness. The normal slack should be approximately 10-15 mm (1/2″) when the belts are forcibly depressed in the middle position between the two sheaves. If there is excess belt play. There could be a decrease
   in the impact force or erratic vibration, causing machine damage.
4. Check the engine oil level and if the engine oil level is low, it should be refilled. Use the proper motor oil as suggested in the table below. (Fig-1)
5. Remove the oil plug in the vibrator assembly and check the oil level. Make sure the compactor is level when checking. The oil level should be up to the oil plug. Every month or every 200 hours of operation,\ replace the oil.

IMPOR

• Use the motor oil SAE. When changing the oil, the old oil can be drained by tipping the unit. The oil will drain easily while it is hot.

Regular grade gasoline should be used in the engine. When filling the fuel tank, make sure the fuel filter is used.

PERINGATAN

• Be careful with the operating place and ventilation. Avoid operating the machine in a closed room, tunnel, or other badly ventilated places, since its exhaust contains deadly poisonous carbon monoxide.’/
• If the machine is unavoidably operated in such a place, discharge the exhaust out of the room by a suitable means.
• Be careful with the hot members. Mufflers and other hot members are dangerous. Do not touch them with unprepared hands.
• Observe the following cautions when transporting. Clamp the fuel tank cap securely, and turn the fuel off at the source during Drain gasoline from the fuel tank before transporting over a long distance or on rough roads.
• Stopenginewithoutfailbeforereplenishingfueltank. Never replenish gasoline while the engine is running or remains hot; otherwis, spilled or evaporated fuel is liable to catch fire from engine sparks or muffler heat. Wipe off spilled fuel, if any, before starting the engine. Be careful not to spill fuel.
• Keep inflammables away from the vicinity of the exhaust port. Be careful with gasoline matches, straw, and other inflammable materials, since the exhaust port is subjected to a high temperature.

MEMULAI

Mesin Bensin

•  Turn the STOP SWITCH counterclockwise to the position “I”(ON) (Fig. 3)
• Open the fuel cock. (Fig-4)
• Set the speed control lever 1/3 to 1/2 of the way towards the high speed position. (Fig-5)
• Tutup tuas choke.
• If the engine is warm or the ambient temperature is high, open the choke lever halfway, or keep it fully open.
• Jika mesin dingin atau temperatur sekitar rendah, tutup tuas cuk sepenuhnya. (Gambar-6)
• Tarik gagang starter secara perlahan hingga terasa ada hambatan. Ini adalah titik “kompresi”. Kembalikan pegangan ke posisi semula dan tarik dengan cepat.
• Jangan menarik tali sepenuhnya.
• After starting the engine, allow the starter handle to return to its original position while still holding the handle.(Fig-7)
• Diesel Engine 3-6. Turn the throttle lever to the START position (open by about 30 degrees) (Fig-5-D) 3-7. Operate Starter. In case of a recoil starter By pulling the starter knob slowly, you will reach such point where the resistance becomes strong (compression point). By pulling it further, you will find a point where resistance is reduced. Return the knob, but slowly return it original. (Fig-7 -D )

PERINGATAN

• Do not pull the rope all the way and do not take your hand off the pulled knob but slowly return it original position.
•  After starting up the engine, be sure to perform a warm up the engine, be sure to perform a warm-up run for 2 to 3 minutes. This should be performed without fail, particularly during the winter season.

OPERASI

• As the engine warms up, gradually move the choke lever to the OPEN position. (Fig-8)
• Move the speed control lever from the LOW to the HIGH position. When the engine speed reaches approximately 2,300-2,600 PRM, the centrifugal clutch engages.
• If the engine speed increases very slowly, it is possible that the clutch can slip. Do not operate the speed control lever slowly. (Fig-9,10) OIL ALERT SYSTEM (Optional)
• Sistem Peringatan Oli dirancang untuk mencegah kerusakan mesin yang disebabkan oleh jumlah oli yang tidak mencukupi di dalam bak mesin. Sebelum level oli di dalam bak mesin turun di bawah batas aman, Sistem Peringatan Oli akan menghentikan mesin secara otomatis (sakelar mesin akan tetap pada posisi ON).

MELIHAT

Jika mesin mati dan tidak mau hidup kembali, periksa level oli mesin.

• When compacting asphalt, it is advisable to paint the bottom face of the vibrating plate with diesel fuel.
• This will assist in preventing the plate from sticking to the asphalt.
• When shutting off the vibrator, turn the speed control lever from the HIGH to the LOW position. Do not move the speed control lever slowly.

ANGKUTAN

• Pastikan untuk mematikan mesin saat mengangkut.
• Kencangkan tutup tangki bahan bakar dan tutup katup bahan bakar untuk menghindari kebocoran bahan bakar.
• In transportation by car, fix machine securely not move or to fall down. In case of driving for a long distance or off-road, take out fuel from the tank.

PENUTUPAN

• Untuk mematikan mesin dalam keadaan darurat, putar saklar stop ke posisi OFF.
• Under normal conditions, use the following procedure: 6-1. Set the speed control lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping.( Fig-11)
• Turn the stop switch to the OFF position.(Fig-12) 6-3. Close the fuel cock. (Fig-13)

SERVICE& STORAGE

PERINGATAN

• Flammable liquid: Stop engine and to not smoke or allow work in immediate area when refueling. Fire or explosion could result from flames or sparks.
• Komponen bergerak: Matikan mesin sebelum melakukan servis atau perawatan. Menyentuh bagian yang bergerak dapat menyebabkan cedera serius.
• High temperature: Allow the machine and\ engine to cool before performing service or maintenance. Contact with hot components can cause serious burn.

Layanan Harian

• Bersihkan lumpur, kotoran, dll dari unit.
• Clean the bottom face of the vibrating plate.
• Periksa elemen saringan udara dan bersihkan jika perlu.
• Check all nuts, bolts, and screws for tightness and retighten as necessary.

Layanan Mingguan

• AIR CLEANER SERVICE (Fig. 14)
  Dirty air cleaner element will cause starting difficulty, power loss, engine malfunctions, and shorten engine life extremely.Keep the air cleaner element clean.

ELEMEN BUSA URETHAN

• Remove the element and wash it in kerosene or diesel fuel.
• Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil.
• Squeeze the element to remove the mixture and install it in the air cleaner.

STRUKTUR GANDA BUSA URETHAN

1. Bersihkan busa uretan dengan cara yang sama seperti dijelaskan di atas.
2. Cuci elemen dengan minyak tanah atau solar. Jenuhkan dalam campuran 3 bagian minyak tanah atau solar dan 1 bagian oli mesin. Singkirkan minyak berlebih.
   1. Remove spark plug, clean and adjust the spark plug gap to 0.6-0.7mm(0.02-0.03 in.). (Fig-1 5 )
   2. Drain the motor oil of the engine and replace with new specified oil. (Fig-16)
      NOTE: When the engine is new, the first oil change must be made after 20 hours of operation, and the oil tank before operating.

Layanan Bulanan

Ganti oli pada rakitan vibrator.

Penyimpanan
Saat menyimpan pemadat dalam waktu lama setelah pengoperasian.

• Thoroughly drain the fuel from the fuel tank fuel pipe, and carburetor.
• Tuangkan beberapa tetes oli motor ke dalam silinder dengan cara melepas busi. Putar mesin beberapa kali dengan tangan hingga bagian dalam silinder tertutup oli.
• Clean the outer surface of the machine with an oil-moistened cloth. Cover the unit and store it in a humidity-free area.

PEMELIHARAAN

ⅧCARE & PREVENTIVE MAINTENANCE

• Check the oil level in the motor crankcase daily. Check the vibrator oil level weekly.
• Inspect the rubber anti vibration mounts for wear or deterioration. Clean the underside of the plate regularly to prevent a buildup of material.

MELAYANI

• Change the oil in the motor crankcase regularly to minimize wear.
• Periksa, bersihkan, dan/atau ganti pembersih udara motor secara teratur, terutama saat beroperasi di lingkungan berdebu.
• Inspect, clean, and/or replace the spark plug regularly. Check all fasteners for tightness as the machine is subject to vibration.
• Check V-belt tension, wear, and that it is running true. Adjust or replace as required.

Pemeriksaan oli vibrator

1. Place the plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil gauge, as shown in Fig. 17. The oil level should be up to
   the oil plug. If oil is required, replace it with SAE motor oil, as suggested in the table Fig. I.
2. Saat mengganti oli vibrator, lepas sumbat pembuangan (Gbr-17), dan cukup miringkan pemadat untuk mengalirkan oli. Perhatikan bahwa minyak akan lebih mudah terkuras saat masih panas.

PENYELESAIAN MASALAH

BANTALAN

• The following bearings are sealed: Centrifugal Clutch – grease lubricated, Vibrator – oil bath lubricated

MENYELESAIKAN

Mesin ini diselesaikan dengan enamel peralatan emas, pegangannya terbuat dari enamel dengan bagian belakang hitam. Permukaan logam yang terbuka dilapisi seng untuk perlindungan korosi.

DAFTAR BAGIAN PENGGANTI

KOMPONEN UTAMA

PERAKITAN VIBRATOR

Dokumen / Sumber Daya

Pemadat Pelat Reversibel HAHN DAN SOHN CEDZG06 [Bahasa Indonesia:] Panduan Instruksi CEDZG06, Pemadat Pelat Reversibel CEDZG06, Pemadat Pelat Reversibel, Pemadat Pelat, Pemadat

Referensi

• Panduan Pengguna