1. Pendahuluan
This manual provides essential information for the safe and effective operation of the Amada RG-25 and RG-125 Press Brake models. It is crucial for all operators and maintenance personnel to read and understand the contents of this manual before operating or servicing the machine. Adherence to these instructions will ensure optimal performance, extend machine life, and prevent accidents.
The Amada RG-25 and RG-125 Press Brakes are precision machines designed for bending sheet metal. Proper training and understanding of the machine's capabilities and limitations are paramount.
2. Informasi Keselamatan
PERINGATAN: Failure to follow safety instructions can result in serious injury or death. Always prioritize safety.
- Selalu kenakan Alat Pelindung Diri (APD) yang sesuai, termasuk kacamata pengaman, sarung tangan, dan sepatu bot dengan ujung baja.
- Ensure all safety guards and interlocks are in place and functioning correctly before operation.
- Never place hands or body parts between the punch and die during operation.
- Perform lockout/tagout procedures before any maintenance or adjustment.
- Jaga agar area kerja tetap bersih, cukup terang, dan bebas dari halangan.
- Only trained and authorized personnel should operate or maintain the press brake.
- Understand and follow all local safety regulations and company policies.
3. Pengaturan
Proper setup is critical for accurate bending and safe operation.
- Penempatan Mesin: Ensure the machine is on a level, stable surface capable of supporting its weight.
- Sambungan Daya: Connect the machine to the appropriate power supply as specified in the electrical requirements.
- Instalasi Peralatan:
- Select the correct punch and die for the material thickness and bend angle.
- Clean the tooling and machine surfaces before installation.
- Securely install the punch in the upper beam and the die in the lower bolster, ensuring proper alignment.
- Backgauge Adjustment: Adjust the backgauge to the desired bending depth and position.
- Test Bend: Perform a test bend on scrap material to verify settings and make any necessary fine adjustments.
4. Operasi
Ikuti langkah-langkah berikut untuk pengoperasian yang aman dan efektif:
- Pemeriksaan Pra-Operasi: Before starting, inspect the machine for any visible damage, loose parts, or oil leaks.
- Nyalakan: Nyalakan sakelar daya utama.
- Pengaturan Program: Input or select the bending program, including bend angle, depth, and backgauge position.
- Pemuatan Material: Carefully place the workpiece against the backgauge and ensure it is flat on the die.
- Bending Cycle:
- Activate the bending cycle using the foot pedal or control buttons.
- Maintain a safe distance from the bending area during the cycle.
- Allow the ram to complete its full cycle before removing the workpiece.
- Pelepasan Benda Kerja: Carefully remove the bent workpiece.
- Pemberhentian darurat: Biasakan diri Anda dengan lokasi dan pengoperasian tombol berhenti darurat.
5. Pemeliharaan
Regular maintenance is essential for the longevity and reliable performance of your Amada Press Brake.
- Pemeriksaan Harian:
- Clean the machine and tooling.
- Periksa level oli hidrolik.
- Periksa apakah ada suara atau getaran yang tidak biasa.
- Pemeriksaan Mingguan:
- Lubricate moving parts as per the lubrication chart.
- Inspect electrical cables and connections for wear or damage.
- Monthly/Quarterly Checks:
- Check and adjust ram parallelism.
- Inspect hydraulic hoses and fittings for leaks.
- Verify the functionality of all safety devices.
- Pemeliharaan Tahunan:
- Replace hydraulic oil and filters.
- Inspect and replace worn seals or gaskets.
- Have a qualified technician perform a comprehensive inspection and calibration.
Always refer to the detailed maintenance schedule provided by Amada for specific intervals and procedures.
6. Penyelesaian masalah
This section addresses common issues that may arise during operation. For complex problems, contact Amada technical support.
| Masalah | Kemungkinan Penyebab | Larutan |
|---|---|---|
| Mesin tidak menyala | No power, emergency stop engaged, safety interlock open. | Check power supply, release emergency stop, close safety guards. |
| Inaccurate bend angle | Incorrect tooling, material springback, incorrect program settings. | Verify tooling, adjust program for springback, recalibrate settings. |
| Hydraulic oil leak | Loose fittings, damaged seals or hoses. | Tighten fittings, replace damaged components. Contact qualified personnel. |
| Kebisingan/getaran yang berlebihan | Loose components, worn bearings, hydraulic issues. | Inspect and tighten, check lubrication, consult maintenance guide. |
7. Spesifikasi
The Amada RG-25 and RG-125 Press Brakes are designed for robust performance. Specific technical data may vary by exact model year and configuration. Please refer to your machine's data plate for precise specifications.
- Model: RG-25 / RG-125
- Pabrikan: Amada
- Jenis: Rem Tekan Hidrolik
- Kapasitas Tekuk: (Varies by model, e.g., RG-25: 25 tons, RG-125: 125 tons)
- Bending Length: (Varies by model, e.g., RG-25: 1250 mm, RG-125: 3000 mm)
- Catu Daya: 3-Phase, Voltage and Frequency as per regional standards (e.g., 400V, 50Hz)
- Berat: (Varies significantly by model, e.g., RG-25: approx. 2,000 kg, RG-125: approx. 8,000 kg)
Note: The "Item weight: 368 g" mentioned in product data refers to the weight of this physical manual, not the machine itself.
8. Garansi dan Dukungan
For information regarding warranty coverage, technical support, spare parts, or service requests, please contact your authorized Amada dealer or the official Amada customer service department. Ensure you have your machine's serial number and model information available when contacting support.
Unauthorized modifications or repairs may void your warranty and compromise machine safety. Always use genuine Amada replacement parts.
